Pressed Component Sub Assembly, Welding Jigs, Manufacturer

Manufacturing

We are Manufacturer, Supplier, Exporter of Press Tools, Design & Manufacturing, Press Tool Dies, Progressive Tools, SPM Manufacturing, Injection Moulds, Mould Bases, Sheet Metal Press Components, Pressed Components And Sub Assemblies, Die Casting Dies, Panel Checkers, Checking Fixtures, Welding Jigs And Fixtures, Metal Stamping, Core Cavity Inserts Machining, Makino VMC Job Works ( Vertical Milling Machining ), Hard Pocket Milling, Hard Machining, 60-62HRC VMC Machining, Makino Wire Cutting, Wire Cutting Services, Carbide Wire Cutting, Job Works, Services from Pune, Maharashtra, India.

MAKINO F5

Press Components and Sub Assemblies for Engineering and Automobile Industries

F5 VMC - MAKINO F5
Table Size	1050 x 510
Travel (X x Y x Z)	1050 x 510 x 510
Load Capacity	800 Kg.
R.P.M.	20,000
Accuracy	8 microns
Blum Tool Length Measurement systems	2 microns REPEATABILITY

PS95 VMC - MAKINO

With the Makino Machining Centre it offers a unique blend of power, speed, precision, efficiency, flexibility and productivity. The basic machine design incorporates a heavy cast iron construction for stiffness, rigidity and precision.

PS95 VMC - MAKINO
TABLE SIZE	1170 x 510
TRAVEL (X x Y x Z)	920 x 510 x 460
LOAD CAPACITY	800 Kg.
R.P.M.	12,000
TORQUE	180 Nm

Sooraj VMC - BFW

Sooraj VMC - BFW
Table Size	1170 x 510
Travel (X x Y x Z)	1280 x 700 x 650
Load Capacity	1500 Kg.
R.P.M.	8,000
Controller	MITSUBISHI

U6 Wire EDM - MAKINO

Makino Wire Cut gives a 3µRz surface finish in 3pass.
Wire Diameter – dia 0.25 to dia 0.10
Positional Accuracy - + 3µ
Vertical Accuracy - + 3µ

U6 Wire EDM MAKINO	L x W x H
TABLE SIZE MAX. WORKPIECE SIZE	1000 x 800 x 400
TRAVEL (X x Y x Z)	650 x 450 x 420
Pitch Accuracy	± 0.008

U3 Wire EDM MAKINO

U3 Wire EDM MAKINO	L x W x H
TABLE SIZE MAX. WORKPIECE SIZE	630 x 450 x 250
TRAVEL (X x Y x Z)	400 x 300 x 220
Pitch Accuracy	± 0.005

Wire EDM MITSUBISHI

Wire EDM MITSUBISHI	L x W x H
TABLE SIZE MAX. WORKPIECE SIZE	1000 x 600 x 300
TRAVEL (X x Y x Z)	600 x 400 x 300
Pitch Accuracy	± 0.005

TOOL ROOM ASSEMBLY SHOP

• With over 27 years of experience in the Automotive Industry, we continue to provide Precision and High Quality work.
• We have successfully developed over 1200 tooling's. Specialized in Progressive Tools, Press Tools, Moulds and Die Casting Dies.
• We have well equipped 1. Tool Room. 2. Design Department. 3. Assembly Shop. 4. Machining Shop. 5. Press Shop.

S. No.	Type of Machines & Description	Make	Bhosari unit
1.	MAKINO VMC M/C -1170 x 510 x 460 -12,000 r.p.m.	MAKINO	1 No.
2.	MAKINO Wire EDM M/C-1000 x 800 x 450	MAKINO	1 No.
3.	Milling M/C 1000 x 350 x 400 fully Automotic	Vernier	1 No.
4	Milling M/C 700 x 300 x 400 fully Automotic	Hindustan	1 No.
5	Heavy Duty Surface Grinder 1000 x 300 x 400 Height wheel size 50 x 40	Gertner	1 No.
6	Heavy Duty Surface Grinder 1000 x 300 x 300 Height wheel size 50 x 40	Jates German	1 No.
7	Lathe 7ft x 6 ft 1440 RPM	Minar	1 No.
8	Radial Driling M/C - RM52 upto (50mm)	Battiboi	1 No.
9	Radial Driling M/C upto (32mm)	S.P.	1 No.
10	Column Drilling Machine		2 No.

Machining Shop

Okamoto Surface Grinder

Okamoto Surface Grinder	L x W x H
TRAVEL (X x Y x Z)	450 x 150 x 350

PINNACLE Surface Grinder

PINNACLE Surface Grinder	L x W x H
TRAVEL (X x Y x Z)	1500 x 600 x 700

Zeiss Contura G2

Fixed Bed - Zeiss Contura G2	L x W x H
Size	2000 x 1000 x 600
Year of Purchase	2017
Done by our Approved Vendor	J.J.Precision

Trimos - Vectra Touch V7

Trimos - Vectra Touch V7	L x W x H
Height Range	Upto 1000mm
Year of Purchase	2016
Done by our Approved Vendor	J.J.Precision

Hauser - Jig Grinding

Jig Grinding	L x W x H
Travel	1000 x 500 x 500
Make	Hauser
Done by our Approved Vendor	J.J.Precision

PRESS SHOP

List of Machinery In Tool Room

S.No.	Type Of Machines & Description	Make	Bhosari Unit
1	Makino VMC M/C – 1170 X 510 X 460 – 20,000 R.P.M. – F5	Makino	1 No.
2	Makino VMC M/C – 1170 X 510 X 460 – 12,000 R.P.M. – Ps 95	Makino	1 No.
3	Makino Wire EDM M/C – 1000 X 800 X 450 – U6	Makino	1 No.
4	Makino Wire EDM M/C – 600 X 400 X 250 – U3	Makino	1 No.
5	Sooraj VMC M/C – 1300 X 700 X 650	BFW	1 No.
6	Okamoto Surface Grinder 450 X 200 X 350 – Acc 450 DXA	Okamoto	1 No.
7	Pinnacle Surface Grinder 1500 X 600 X 700	Pinnacle	1 No.
8	Milling M/C 1000 X 350 X 400 Fully Automatic	Vernier	1 No.
9	Milling M/C 700 X 300 X 400 Fully Automatic	Hindustan	1 No.
10	Heavy Duty Surface Grinder 1000 X 300 X 400 Height Wheel Size 50 X 40	Gertner	1 No.
11	Heavy Duty Surface Grinder 1000 X 300 X 300 Height Wheel Size 50 X 40	Jotes German	1 No.
12	Lathe 7 Ft X 6 Ft 1440 Rpm	Minar	1 No.
13	Radial Drilling M/C – Rm52 Up to (50mm)	Batliboi	1 No.
14	Radial Drilling M/C – Rm63 Up to (63mm)	PSG	1 No.
15	Radial Drilling M/C Up to (32mm)	S.P.	1 No.
16	Column Drilling Machine(19mm)	-	2 Nos.

List of Machines In Press Shop – Die Trials and Production

S.No	Type of Machines & Description	Make
1	250 Ton Pillar Mechanical Bed Size 1100 x 1500 Shut Height 550 Stroke Length 150	Ravi	1 No.
2	150 Ton Pillar Type Mechanical Bed Size 600 x 730 Shut Height 350 Stroke Length 120	Basant	1 No.
3	150 Ton Pillar type Mechanical Bed Size 670 x 550 Shut Height 400 Stroke Length 225	Basant	1 No.
4	100 Ton Pillar type Bed Size 850 x 850 Shut Height 500 Stroke Length 200	Kiran	1 No.
5	100 Ton 'C' type Bed Size 850 x 600 Shut Height 400 Stroke Length 125	Ravi	1 No.
6	75 Ton Pillar type Bed Size 540 x 600 Shut Height 340 Stroke Length 100	Basant	1 No.
7	75 Ton 'C' type Bed Size 570 x 490 Shut Height 350 Stroke Length 100	Ravi	1 No.
8	30 Ton 'C' type Bed Size 850 x 450 Shut Height 450 Stroke Length 75	Ravi	1 No.
9	30 Ton Pillar type Bed Size 500x400	Basant	1 No.
10	30 Ton 'C' type Bed Size 500 x 400	Basant	1 No.
11	10 Ton 'C' type Bed Size 450 x 300 Shut Height 250 Stroke Length 50	Kiran	1 No.

List of Machines In Assembly & Welding Shop

S.No.	Type of Machines & Description	Make
A	Welding Section
1	Co2 Welding 200 KVA	Olivia	11 Nos.
2	Tig Welding Machine 200 KVA	Mogra Cosmic	1 No.
3	Projection Welding 50 KVA	Keje Ther	1 No.
B	Machining Section
1	Column Drilling 32mm		1 No.
2	Drilling Machine ¾"(19mm)	Prakash	4 Nos.
3	Radial Drilling 2” (50mm)	Prakash	1 No.
4	Pedestal Grinders	New Indian	4 Nos.
5	Drilling(19mm)	-	2 Nos.
6	Tapping Machines Upto M8	Prabhat	1 No.
7	Belt Grinder	Elmac	1 No.
8	Water Pump 1 HP	-	1 No.
9	Elgi Compressor (15 HP Screw type)	Elgi	1 No.
10	Pipe Cutting M/C	Channan	1 No.
11	Pipe Bending	-	1 No.

S.No.	Monitoring and Measuring Devices
1	Surface Plate 1500 X 1000
2	Trimos V7
3	Height Guage (0-350)
4	Digital Vernier Calliper (0-150)
5	Vernier Calliper (0-1000)
6	Vernier Calliper (0-300)
7	Vernier Calliper (0-15)
8	Micrometer (0-25)
9	Dial Guage